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Dead economical (and easy) +/-12V regulated power supply.
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MapacheRaper



Joined: Feb 15, 2018
Posts: 166
Location: Spain

PostPosted: Sun Jun 17, 2018 9:44 pm    Post subject:  Dead economical (and easy) +/-12V regulated power supply.
Subject description: The buckmeister. Also in +/-15V +/-9V flavors
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I had the idea the past month while designing my first modular and I thought it could be uselful for some people around.

You know that LM2596 Buck Step-down converters that are at 1USD in ebay:

Posted Image, might have been reduced in size. Click Image to view fullscreen.

The idea is simple. Feed two with a power supply that is at least 15V and have quite juice. A spare laptop adapter, around 18-19V is ideal.

Regulate both outs to get 12V in each converter. Join one positive out with the negative of the other. This is our GND. The free positive is the +12 and the free negative is the -12.

You can regulate them for +/-15V +/-9V if it´s what you need.

Put a bank of electrolitic capacitors on both outs. Two 3300uF of at least 16V should work.

Quirks

The LM2596´s works in the 150KHz range, but this ones shows ripples in the 50KHz area. Obviously they are fakes, I suspect they are discarded or fakes LM2576 witch operates precisely in the 50KHz area.

After some tests normally you can load it until 2A. They get warm/hot, but keep working nicely. That should be the absolute maximum. You may not use more than 750mA per rail to be in the safe side and mostly using homemade/cheap modules. You don´t want to fry an expensive one in case the converter blows and let the 19v flow intact. Be ultra careful with that. This is an experimental idea from a newbie hobbist-me- that could not work properly.

Also, remember to put heatsinks if the converters get warm/hot

The ripple is there, but it´s usable and filtrable. To filter it you need an oscilloscope- that I hadn´t yet- some ceramic caps and ferrite tubes. A homemade ferrite with 7 loops of transformer wire can do the trick.


This guy get stellar results filtering LM2596´s with this technique:

https://www.youtube.com/watch?v=h9xU1K2bqrI&t=0s&list=LLayLziN5aF2KjyYGsomq0Iw&index=31

(the filtering magic starts at around 4min of the video)

If someone has a good oscilloscope and wants to try it would be fantastic.

Remember to load the circuit to test it!


esquema.jpg
 Description:
Crude scheme. Lacks the caps bank at the end of both rails
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esquema.jpg



Last edited by MapacheRaper on Mon Jun 18, 2018 11:49 am; edited 2 times in total
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LFLab



Joined: Dec 17, 2009
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PostPosted: Mon Jun 18, 2018 6:52 am    Post subject: Reply with quote  Mark this post and the followings unread

Not being familiar with that regulator, does that have floating or isolated outputs? If so, that yeah that will work.
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MapacheRaper



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PostPosted: Mon Jun 18, 2018 11:44 am    Post subject: Reply with quote  Mark this post and the followings unread

Not really sure what you mean. The negative input and output are directly connected, if it´s what you mean. The regulation happens in the positive rail.

Does it means it´s floating type?. Should this be a problem?
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blue hell
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PostPosted: Mon Jun 18, 2018 12:51 pm    Post subject: Reply with quote  Mark this post and the followings unread

MapacheRaper wrote:
[...]The negative input and output are directly connected[...]


This means that with your circuit proposal you create a short circuit (just follow the wires ... ), so this will not work unfortunately.

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also .. could someone please turn down the thermostat a bit.
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MapacheRaper



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PostPosted: Mon Jun 18, 2018 4:54 pm    Post subject: Reply with quote  Mark this post and the followings unread

Damn!

So it was too good to be true. Now Im guessing if you can put some diodes (not sure if before the output or after) to isolate the circuit.

Any ideas on how to isolate it and render it usable would be most welcome.

Thanks for pointing at the error! salut
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AlanP



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PostPosted: Mon Jun 18, 2018 5:38 pm    Post subject: Reply with quote  Mark this post and the followings unread

TANSTAAFL, I guess.

You could try using two regulators, and TWO dc power supplies.

But by then, you may as well just use two decent 12VDC wallwart power supplies, some filtering, and not bother with these modules.
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blue hell
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PostPosted: Tue Jun 19, 2018 10:49 am    Post subject: Reply with quote  Mark this post and the followings unread

Yeah well .. or use a transformer with a mid tap, four diodes in a bridge and two fat caps.

Can not find an example with one bridge, but basically it would be a combination of :

http://www.circuitstoday.com/wp-content/uploads/2011/03/dual-supply-for-tone-control-circuit.png

and

https://i.stack.imgur.com/EUq8D.png

where the LM350's are replaced by your switching regulators.

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Jan
also .. could someone please turn down the thermostat a bit.
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MapacheRaper



Joined: Feb 15, 2018
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PostPosted: Tue Jun 19, 2018 9:51 pm    Post subject: Reply with quote  Mark this post and the followings unread

Yeah, I have spent some good hours trying to find some loophole to feed it from only one DC source, but seems like it´s contranatura. Diodes don´t work and there seems to not exist a negative counterparty to the LM2575 that insulates the negative rail.

In fact I have a centertapped transformer coming home, that I will adjust with LM317 and LM337, the typical suspects. This is for my main and first Euro setup and I want it as clean as possible.

The idea of this thread was to recycle a laptop brickwall- that all people has some spare- and use the LM2595 chinese modules to get the most cheap possible power supply. (And playing with the filtering stage to tame decently)

In fact after crunching some offers in ebay, is way more cheap to buy 2x 15v 2A brickwalls than a CT transformer, but this is more elegant, for sure.

Thank you so much for taking the time to help and to solve the puzzle Wink
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LFLab



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PostPosted: Wed Jun 20, 2018 6:12 am    Post subject: Reply with quote  Mark this post and the followings unread

The alternative is a DC/DC converter, those can be used with a laptop PSU, if you choose the right one. They usually also have isolated outputs (but not all!) and can be had with two pairs of outputs. Think about 40 euros in a 30watt version.
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JovianPyx



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PostPosted: Wed Jun 20, 2018 7:37 am    Post subject: Reply with quote  Mark this post and the followings unread

Blue Hell wrote:
Yeah well .. or use a transformer with a mid tap, four diodes in a bridge and two fat caps.

Can not find an example with one bridge, but basically it would be a combination of :

http://www.circuitstoday.com/wp-content/uploads/2011/03/dual-supply-for-tone-control-circuit.png

and

https://i.stack.imgur.com/EUq8D.png

where the LM350's are replaced by your switching regulators.


The above schematic ( http://www.circuitstoday.com/wp-content/uploads/2011/03/dual-supply-for-tone-control-circuit.png ) works if a dot is placed on the negative connection of C2. That is, if the convention of dots for connections and no dots for crossover is maintained. This schematic is rather weird since there are also jump over curves used.

Also, one of the simplest dual supplies is made with a non-center tapped AC wallwart or transformer with two half wave rectifiers. I've never had any trouble with this design, but it does require larger filter caps than for full wave.

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LFLab



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PostPosted: Fri Jun 22, 2018 2:39 am    Post subject: Reply with quote  Mark this post and the followings unread

JovianPyx wrote:

Also, one of the simplest dual supplies is made with a non-center tapped AC wallwart or transformer with two half wave rectifiers. I've never had any trouble with this design, but it does require larger filter caps than for full wave.


This!

Used it a lot, see the late great Ray Wilsons article:
Wall wart PSU on MFOS
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MapacheRaper



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PostPosted: Fri Jun 22, 2018 4:53 pm    Post subject: Reply with quote  Mark this post and the followings unread

I read somewhere in muffwligger´s that the simple AC current produces more ripple, noise and is less eficient. Tons of pages of obsesivecompulsiviness minutia and details about the topic. So I thoght, fuck, lets go the "pro" route.

After that I have see tons of people recomending and happy with the single AC regulators and for sure will be my next power supply.

That way I can even switch between supplies and ear it by myself.

By the way, today I have received the center tapped transformer. 15/-15V, 1 A in every rail. The thing is MASSIVE. I was expection something more reasonably sized and lightweight. So big that probably doesn´t enter in the eurorack case, or left very little depth for some number of modules

I don´t recomment it for starters at all. Whatever, lets see how it works!
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blue hell
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PostPosted: Fri Jun 22, 2018 5:35 pm    Post subject: Reply with quote  Mark this post and the followings unread

MapacheRaper wrote:
[...]MASSIVE[...]


Laughing

and then .. it will get hot too .. not the transformer .. but the regulators.

Going to derail the thread a little now Confused

I think that given the state of nowadays switchers analog synth builders should move on to switching power supplies .. they are efficient and clean .. commercial builds have had them for over 20 years now .. the times of 50 kHz switchers causing audio interference has long passed .. it is all 1 MHz stuff now (20 * 50 Shocked ).

Anyway . .that is why I really felt bad to have to say that the simple approach this thread started with would not work. But as pointed out in the messages above there is no need to fall back to the classic PSU ideas .. as you can actually buy floating switchers not having the issue, or dual switching supplies.

Just do it .. it will save the planet too Cool
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AlanP



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PostPosted: Fri Jun 22, 2018 11:19 pm    Post subject: Reply with quote  Mark this post and the followings unread

The Meanwell RT-65B is popular on MW -- you need a load on the 5V rail, however, so a power resistor for that may be needed.
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gabbagabi



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PostPosted: Sat Jun 23, 2018 12:17 am    Post subject: Reply with quote  Mark this post and the followings unread

Does anyone has experience with computer power supplys ?
They have a lot of power, they are ready made, no-one use them,
is there a why?
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AlanP



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PostPosted: Sat Jun 23, 2018 12:20 am    Post subject: Reply with quote  Mark this post and the followings unread

Computer PSU's are not known for low ripple current, they are known for a lot of power on tap.

Actually... what is the minimum load for a typical computer PSU? I know that minimum load is a factor for switching PSU's Smile
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gabbagabi



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PostPosted: Sat Jun 23, 2018 8:46 am    Post subject: Reply with quote  Mark this post and the followings unread

in all those "instrutables" they talk about 10Ohm 5Watt or better 10Watt-Resistor at the 5V Output.

that should be 0,5Amp.

edit: i had a little read in the hardest elektonik form of the world (of course it is german) "microcontroller.net" they where mostly not so happy about them,
because of bad behaveiour when load changes and that u have like 20A on the point where one had produced a short circuit.


the one happy guy is using a 21Watt/6V car lightbulb on the 5V rail as a load, so he can take always a good load out of the 12V rail, there seems to be a dependence between the 5V and 12V rail.

and we sdiy-honks are not producing a lot of load changes

stays the argument with the shortcircuit
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MapacheRaper



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PostPosted: Sat Jun 23, 2018 5:00 pm    Post subject: Reply with quote  Mark this post and the followings unread

Blue Hell wrote:
MapacheRaper wrote:
[...]MASSIVE[...]


Laughing

and then .. it will get hot too .. not the transformer .. but the regulators.

Going to derail the thread a little now Confused

I think that given the state of nowadays switchers analog synth builders should move on to switching power supplies .. they are efficient and clean .. commercial builds have had them for over 20 years now .. the times of 50 kHz switchers causing audio interference has long passed .. it is all 1 MHz stuff now (20 * 50 Shocked ).

Anyway . .that is why I really felt bad to have to say that the simple approach this thread started with would not work. But as pointed out in the messages above there is no need to fall back to the classic PSU ideas .. as you can actually buy floating switchers not having the issue, or dual switching supplies.

Just do it .. it will save the planet too Cool


That´s a reality bath and a lot of wise tips.

I was expecting the regulators to get hot on heavy load... will it get hot with light load too? (facepalm). It will come handy in winter time, I guess...

Next time I will start reading here. In fact Im totally addicted to this site. Thanks Blue Hell!
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blue hell
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PostPosted: Sat Jun 23, 2018 5:12 pm    Post subject: Reply with quote  Mark this post and the followings unread

MapacheRaper wrote:
will it get hot with light load too?


No .. the heat comes from the voltage drop over it multiplied by the current going trough .. so with the current going down so does the heat. At zero load the efficiency will be great .. then going worse when the current goes up.

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also .. could someone please turn down the thermostat a bit.
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MapacheRaper



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PostPosted: Sun Jun 24, 2018 3:01 am    Post subject: Reply with quote  Mark this post and the followings unread

Blue Hell wrote:
MapacheRaper wrote:
will it get hot with light load too?


No .. the heat comes from the voltage drop over it multiplied by the current going trough .. so with the current going down so does the heat. At zero load the efficiency will be great .. then going worse when the current goes up.


That totally makes sense. Thanks!
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MapacheRaper



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PostPosted: Thu Feb 21, 2019 2:32 pm    Post subject: Reply with quote  Mark this post and the followings unread

So it seems somebody has build a design like this and its working... I don´t understand how, it should be shorting the power brick...

Magic? Magic smoke? Tons of magic smoke??

http://nozoid.com/diy-eurorack-power-supply/
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PHOBoS



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PostPosted: Thu Feb 21, 2019 3:00 pm    Post subject: Reply with quote  Mark this post and the followings unread

that setup makes my brain hurt a bit scratch
The positive side is wired as usual but the negative side is rather odd. It's actually pretty much as you draw it in the first post,
which would work with 2 seperate supplies for the input, but the GND is unconnected and still becomes the -12V.

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MapacheRaper



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PostPosted: Thu Feb 21, 2019 3:22 pm    Post subject: Reply with quote  Mark this post and the followings unread

Yeah, probably nozoid used a digital LFO that was only feeding from the +12 and GND, so it worked. It´s the only logical explanation
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blue hell
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PostPosted: Thu Feb 21, 2019 3:40 pm    Post subject: Reply with quote  Mark this post and the followings unread

Hah, of course .. just redraw it a bit .. and it will make sense .. the negative regulator regulates ground to be 12V above -12V .. and the positive one has GND as a reference to regulate its output to 12V above that.

Actually .. I once had a PSU built like that .. with two positive regulators to make a dual supply ...and had forgotten about it..

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also .. could someone please turn down the thermostat a bit.
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elektrouwe



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PostPosted: Thu Feb 21, 2019 4:02 pm    Post subject: Reply with quote  Mark this post and the followings unread

sorry, but I see many false statements in this thread and the nice looking
noizoid page is full of "alternative facts"
I tried to discuss it here ( with no response from the author):
https://www.muffwiggler.com/forum/topic-212318.html
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