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19" Synth modules anybody?
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Uncle Krunkus
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PostPosted: Wed Jan 16, 2008 5:04 am    Post subject: 19" Synth modules anybody? Reply with quote  Mark this post and the followings unread

I've been thinking about doing some modular synth modules, and as with my other stuff, I've been thinking I'll do it from scratch with my own design ideas etc. etc.
The thought crossed my mind, why didn't they go with 19" rack mount modules? I'm thinking all the patch sockets down the left hand side, all the controls down the right, to keep it easy to get in there and tweak stuff. If the module is a simple one, then I could put two in the one 1U rack mount.
Can anyone see any reason why this wouldn't work?

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EdisonRex
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PostPosted: Wed Jan 16, 2008 5:11 am    Post subject: Reply with quote  Mark this post and the followings unread

That's what I'm doing. and yes, 1U for simpler modules is good. I like having all the patch cables away from the knobs. For bigger modules like the SN voice and SN controller this seems to be the best approach (IMO). The only issue for me is I have to build a shallow rack enclosure. Typical rack enclosures are about 600% too deep.
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Uncle Krunkus
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PostPosted: Wed Jan 16, 2008 6:16 am    Post subject: Reply with quote  Mark this post and the followings unread

I've already got a big rack enclosure, (I made it deep enough to fit my MKS-30!) So I'm not worried about wasting space. I'm just thinking about building modules and wondering why I would put a rack in a rack, if you know what I mean.
Admittedly, all the SDIY stuff may end up being put in a new enclosure which is much less deep. But still, I can't see why I wouldn't make them 19" units anyway. I'm thinking about a 19" 2U PSU with meters on the front and all so I can monitor current levels.
Under all the SDIY modules I'm thinking I'll have a patchbay with the connections for all the equipment with backside sockets. These will be under the patchbay.

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loss1234



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PostPosted: Wed Jan 16, 2008 6:18 am    Post subject: Reply with quote  Mark this post and the followings unread

this approach does seem more intuitive to me. i am already about out of space on my first Paia frak rack and i must say i dont really want to have to fork over another 65 bucks just so i can fit a few more modules. maybe using 19" panels would keep me from this problem.

are there places that sell pre made 19" blanks?

thanks

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Uncle Krunkus
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PostPosted: Wed Jan 16, 2008 6:23 am    Post subject: Reply with quote  Mark this post and the followings unread

Yeah, you can get them relatively easily. In 1U, 2U, 3U, 4U etc. And if need be, you can just get a nice piece of 3mm aluminium cut to size and drill some rack mount holes in it. I'd recommend a piece of angle along the back to stop flexing though, especially on a 1U.
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Pehr



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PostPosted: Wed Jan 16, 2008 6:24 am    Post subject: Reply with quote  Mark this post and the followings unread

I've though that would be rather good too.

I know Rykhaard aso uses 19" for his modular.

http://www.damian.deathlehem.com/resources/DAMIAN-Nov2507.jpg

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loss1234



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PostPosted: Wed Jan 16, 2008 7:54 am    Post subject: Reply with quote  Mark this post and the followings unread

these blanks, do i look for them at a hardware store? is there a brand name or name for them?

thanks

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frijitz



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PostPosted: Wed Jan 16, 2008 8:20 am    Post subject: Re: 19" Synth modules anybody? Reply with quote  Mark this post and the followings unread

Uncle Krunkus wrote:
The thought crossed my mind, why didn't they go with 19" rack mount modules? I'm thinking all the patch sockets down the left hand side, all the controls down the right, to keep it easy to get in there and tweak stuff. If the module is a simple one, then I could put two in the one 1U rack mount.
Can anyone see any reason why this wouldn't work?

I do everything on 19" rack panels. (I once had access to a surplus yard that sold them at scrap Al prices.) If you get the Hammond painted units (Mouser), then you can put whatever paint you want over them without worrying about priming. I have pretty much settled on 3U size, which is usually good for about 4-6 modules. I would never even consider one of those squeezy rail-type setups.

Very Happy

Ian
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Rykhaard



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PostPosted: Wed Jan 16, 2008 9:15 am    Post subject: Reply with quote  Mark this post and the followings unread

Pehr wrote:
I've though that would be rather good too.

I know Rykhaard aso uses 19" for his modular.

http://www.damian.deathlehem.com/resources/DAMIAN-Nov2507.jpg


Thanks for posting the direct link to the photo of my machine, Pehr. Smile I was going to make mention of my doing 19" racks, myself. Smile

I've used this format for all of the synths that I've built, since about 1993. Even with my former monster machine (2 x 48" racks) in the 90's side by side, I rarely had any cables patched from rack to rack, getting in the way of knob or switch adjustments, or LED viewings.

In the 90's I was using 1/8" aluminium racks. Originally, Hammond ones. I then switched to scrap aluminium that I had cut to size for me from the metal yard where they came from.

I much prefer now (with this machine) using 1/4" to 5/16" thick wood. Easier to work with and you can stain it any colour that you please - or, as with my coming MFOS Sequencer - draw pictures on it. Very Happy

One con with using wood - I don't use 1U rack panels as they're too weak to support repeated plugging and unplugging from the jacks. 2U work just fine, though I've stayed with 3U for everything, over the last year.

Rack depth doesn't have to be deep either. Build your own, like I have. Wink Easy. With a friend helping, using a chop-saw, my 3rd rack that he helped me build a few weeks ago, was completed in 2hrs and 20 minutes. Very Happy (5 and 1/2 feet tall.)
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questionable



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PostPosted: Thu Jan 17, 2008 10:31 am    Post subject: Reply with quote  Mark this post and the followings unread

i've been toying with doing the same thing. 1 and 2U panels. will be much easier, and i think it will look okay too.
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slabman



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PostPosted: Fri Jan 18, 2008 12:30 pm    Post subject: sideways Reply with quote  Mark this post and the followings unread

I just posted a rant on MatrixSynth along these lines. Only I was thinking to rotate 90 degrees and mount the panels vertically - knobs on top and sockets underneath. Someone mentioned that Wiard does this sort of layout (though not on 19") and I noticed that all their modules have the same number of knobs and sockets - not sure if this last point is feasible all the time though
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Rykhaard



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PostPosted: Fri Jan 18, 2008 10:45 pm    Post subject: Re: sideways Reply with quote  Mark this post and the followings unread

slabman wrote:
I just posted a rant on MatrixSynth along these lines. Only I was thinking to rotate 90 degrees and mount the panels vertically - knobs on top and sockets underneath. Someone mentioned that Wiard does this sort of layout (though not on 19") and I noticed that all their modules have the same number of knobs and sockets - not sure if this last point is feasible all the time though


Going that exact way using the Wiard method is going to limiting certain things controls wise as well as input / output wise.

For my own mountings, when it comes to running out of space if I'm NOT going to increase the amount panel spaces vertically, I'll then change which actual modules are included within the panel itself, to make up for the spacing problems. On the rarer occasions will I remove controls or jacks, or add more functions, to fill up the extra space.
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loss1234



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PostPosted: Sat Jan 19, 2008 3:42 pm    Post subject: source for panels Reply with quote  Mark this post and the followings unread

found a company that has the 3u panels for 17 bucks plus shipping. (alltronics)

i think i will order one and see if i like working in this style

http://www.alltronics.com/cgi-bin/item/19ROA525/99/5%2E25%22%2DX%2D19%22%2DRack%2DPanel

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frijitz



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PostPosted: Sat Jan 19, 2008 5:36 pm    Post subject: Re: source for panels Reply with quote  Mark this post and the followings unread

loss1234 wrote:
found a company that has the 3u panels for 17 bucks plus shipping. (alltronics)

i think i will order one and see if i like working in this style

http://www.alltronics.com/cgi-bin/item/19ROA525/99/5%2E25%22%2DX%2D19%22%2DRack%2DPanel

This one is really inexpensive. (They don't say what thickness, though.)

http://www.alltronics.com/cgi-bin/item/24U004/10/5%2E25%22%2DX%2D19%22%2DBlank%2DRack%2DPanel

Ian
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Rykhaard



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PostPosted: Sat Jan 19, 2008 10:58 pm    Post subject: Re: source for panels Reply with quote  Mark this post and the followings unread

loss1234 wrote:
found a company that has the 3u panels for 17 bucks plus shipping. (alltronics)

i think i will order one and see if i like working in this style

http://www.alltronics.com/cgi-bin/item/19ROA525/99/5%2E25%22%2DX%2D19%22%2DRack%2DPanel


$17 for a 3U? Wow. $ has really gone up since I last bought Hammond panels. (Errrr wait - I could be forgetting that I got them at employee discount, in the mid 90's. Wink )

In the later 90's I went to a metal shop and got them to cut me panels from scrap. (1/8" alumininiunium. Wink ) Then, they were $2.50 per U. Smile I'd try and find a place and go that route, especially for testing.
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neandrewthal



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PostPosted: Sun Jan 20, 2008 11:08 am    Post subject: Reply with quote  Mark this post and the followings unread

My local metal shop asserts that there is no such thing as "scrap aluminum" Mad
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mandrigora



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PostPosted: Sun Jan 20, 2008 12:19 pm    Post subject: Reply with quote  Mark this post and the followings unread

neandrewthal wrote:
My local metal shop asserts that there is no such thing as "scrap aluminum" Mad


Not at today's prices. People around here have been illegally hacking down aluminum light poles during the day (still energized mind you Shocked ) and construction sites constantly get raided for plumbers' copper pipes and copper wire. I wish I had invested in these a few years ago! Evil or Very Mad
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loss1234



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PostPosted: Sun Jan 20, 2008 10:38 pm    Post subject: Reply with quote  Mark this post and the followings unread

yeah i SHOULD find a metal shop in the area but in my part of NYC its not real easy to find one without a car and i dont have a car. i sort of feel like paying the money for a pre-made panel would at least get me started until i can FIND a metal shop in the area.

HOWEVER lately i have been using plexiglass for a lot of my panels. do you think i could get away with 3U 19" panels?

thanks all

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loss1234



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PostPosted: Mon Jan 21, 2008 6:08 am    Post subject: Reply with quote  Mark this post and the followings unread

IAN- i checked out those panels you mentioned....CHEAP! how thin could they really be? should i risk it and order one?

thanks

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questionable



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PostPosted: Mon Jan 21, 2008 11:38 am    Post subject: Reply with quote  Mark this post and the followings unread

for anyone interested in banging up a simple front panel layout for 1U or 2U 19" panels, I made up a little drilling template for myself. it simply has a 1 inch grid overlay on appropriately sized panels, and should make it easy to get things lined up correctly. i'm going with a 1 inch grid so that I have plenty of room for the dymo labels I'm using (it can get kind of tight with any tighter spacing.

i'm thinking in general of just using a single 1U panel for each module from here on out.

http://www.nonsilence.com/blog/2008/01/21/front-panels-for-diy-modular-synths/

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questionable



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PostPosted: Mon Jan 21, 2008 11:40 am    Post subject: Reply with quote  Mark this post and the followings unread

and another note, it looks like raxxess is now offering clear anodized aluminum rack panels in addition to their nice brushed black surface:

http://www.raxxess.com/catalog.asp?CATID=114

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Dave Kendall



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PostPosted: Mon Jan 21, 2008 11:59 am    Post subject: Reply with quote  Mark this post and the followings unread

Quote:
CHEAP! how thin could they really be? should i risk it and order one


A thought - if using 3.5mm sockets, some of them can only go through a panel with a maximum thickness of 2.5mm. The cliff 13841 (doepfer style) can manage only 2.5mm, so would not work with a 3mm 19" rack panel.
3mm thick seems pretty common for 19" aluminium front panels.

1/4" jacks should of course be OK with anything thinner than boiler plate......... Very Happy

cheers,
Dave
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RF



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PostPosted: Mon Jan 21, 2008 12:07 pm    Post subject: Reply with quote  Mark this post and the followings unread

neandrewthal wrote:
My local metal shop asserts that there is no such thing as "scrap aluminum" Mad


I use aluminum panels cut from 'drops' at a local metal fabricators shop. Costs me about what the owner could get if he scrapped it - and he cuts it to size for me, besides. Actually, since it's such a small order it's off the books, He's happy with enough cash to buy donuts for the shop Smile

I use 1/8 inch aluminum with 1/4 jacks...Rock solid - no flex there.

One of the tower sites I work at got ripped off last Fall. Hundreds of feet of copper cable ripped out and cut off, ground rods pulled and grounding plates removed. Pissed me off! Thousands of dollars in time and materials lost for a couple hundred bucks (if that) worth of scrap.
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neandrewthal



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PostPosted: Mon Jan 21, 2008 10:38 pm    Post subject: Reply with quote  Mark this post and the followings unread

RF wrote:
neandrewthal wrote:
My local metal shop asserts that there is no such thing as "scrap aluminum" Mad


I use aluminum panels cut from 'drops' at a local metal fabricators shop. Costs me about what the owner could get if he scrapped it

What exactly are 'drops'? My local place charged me $4.50 each for 20 2Ux5U panels. I was pretty disappointed that I had to spend quite a few hours filing until they were square and the proper size.

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Dave Kendall



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PostPosted: Tue Jan 22, 2008 6:40 am    Post subject: Reply with quote  Mark this post and the followings unread

I had a similar experience to RF. The first time I did this they used the offcuts from a larger job, which were useless for anything else, as they had an occasional scratch in places. Spoke directly with the foreman, so it didn't go through "the system" and the money went in the works petty cash (or possibly straight in his pocket....) Doesn't always work out like that, but it's worth a try..... Very Happy

I guess neandrewtal was unlucky with that shop - I've had some very neat results from the local place.

(slightly OT) - For eurorack fans, the B+Q DIY chainstore has lengths of 2mm thick aluminium (raw or anodised) in widths of multiples of 5mm (pretty much 1HP for smaller panels) up to 40mm (8HP).

cheers,
Dave
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