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synthmonger
Joined: Nov 16, 2006 Posts: 578 Location: flada
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Posted: Tue Aug 19, 2008 4:01 pm Post subject:
Any recommendations for a mini table saw Subject description: mainly used to cut doepfer type panels |
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Any? |
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Danno Gee Ray
Joined: Sep 25, 2005 Posts: 1351 Location: Telford, PA USA
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Posted: Tue Aug 19, 2008 5:50 pm Post subject:
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I would recommend a metalsmith's shear. Using a table saw to cut metal panels is fraught with danger. Harbor Freight in the US sells a few at reasonable prices. Just make sure that it can handle the thickness of material you want to work with. |
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Dan Lavin

Joined: Nov 09, 2006 Posts: 649 Location: Spring Lake, Mi, USA
Audio files: 21
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Danno Gee Ray
Joined: Sep 25, 2005 Posts: 1351 Location: Telford, PA USA
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Posted: Tue Aug 19, 2008 7:32 pm Post subject:
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Yep, that is one of them. Just make sure that the one you get can handle the material you want to cut. These produce a very clean staight line with no or very minimal bending or warping of the material. The bonus part of that one is you can do angle bends as well. |
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synthmonger
Joined: Nov 16, 2006 Posts: 578 Location: flada
Audio files: 3
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Posted: Tue Aug 19, 2008 8:07 pm Post subject:
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so doepfer panels are 2mm meaning 14 gauge. This should do the trick!
Actually I think I'd rather stick with a name brand shear. Everything I've bought from harbor freight broke on me within at most a months time.
Time to google... |
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synthmonger
Joined: Nov 16, 2006 Posts: 578 Location: flada
Audio files: 3
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Posted: Tue Aug 19, 2008 8:11 pm Post subject:
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Bah! Every other shear in comparison jumps to 100+usd or more. Ah well I guess I'll give this one a shot.
Thanks again!  |
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Dan Lavin

Joined: Nov 09, 2006 Posts: 649 Location: Spring Lake, Mi, USA
Audio files: 21
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Posted: Wed Aug 20, 2008 6:16 am Post subject:
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Synthmonger,
Quote: | so doepfer panels are 2mm meaning 14 gauge. This should do the trick!
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Sorry, it won't. Remember gauges run opposite of the number and Aluminium runs thicker than sheet steel for the same gauge (I'd really like someone to explain that). The smaller the number, the thicker the material. 2mm is actually closer to 12 gauge in sheet Aluminium. The thickest Al gauge this will cut is 18 gauge or 0.0403" = 1mm.
I think you will have to spend the extra $100. Sorry. |
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bubblechamber

Joined: Nov 04, 2006 Posts: 280 Location: NYC
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Posted: Wed Aug 20, 2008 12:25 pm Post subject:
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this is such a sticking point. do you buy good metal working gear for 1 specific application, or is it cheaper and easier in the long run to find a local sheet metal guy to cut panels for you. I've found someone in my neighborhood to do the sheering for me for a couple of dollars each. The cheapest sheer I found that I trusted was around $600US + the enevidible fingers getting sheered off and sewn back on as I learn how to use it..... _________________ You can check your anatomy all you want, and even though there may be normal variation, when it comes right down to it, this far inside the head it all looks the same. |
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synthmonger
Joined: Nov 16, 2006 Posts: 578 Location: flada
Audio files: 3
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Posted: Wed Aug 20, 2008 2:22 pm Post subject:
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antman49443 wrote: | Synthmonger,
Quote: | so doepfer panels are 2mm meaning 14 gauge. This should do the trick!
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Sorry, it won't. Remember gauges run opposite of the number and Aluminium runs thicker than sheet steel for the same gauge (I'd really like someone to explain that). The smaller the number, the thicker the material. 2mm is actually closer to 12 gauge in sheet Aluminium. The thickest Al gauge this will cut is 18 gauge or 0.0403" = 1mm.
I think you will have to spend the extra $100. Sorry. |
bananas! |
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Photon

Joined: Mar 22, 2005 Posts: 363 Location: Boston
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Posted: Fri Aug 22, 2008 8:50 am Post subject:
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You'd need a really beefy shear to do a decent job on 2mm thk. aluminum. Another option is a bandsaw with a metal cutting blade. I routinely cut my .094" brass panels with that and it eats it up.
Having a local shop cut the panels for you might actually be the most cost effective option in the long run though.
peter |
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synthmonger
Joined: Nov 16, 2006 Posts: 578 Location: flada
Audio files: 3
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Posted: Fri Aug 22, 2008 2:33 pm Post subject:
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Yeah I use a metal blade on my chop saw which works but it's easy to get a sloppy edge, I always have to sand the side down a bit.
I'm definately going to search around for a metal shop and see if they can hook a brotha up. |
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