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 Forum index » DIY Hardware and Software
Laser engraved panels
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fadeddata



Joined: Dec 27, 2004
Posts: 43
Location: Nashville TN

PostPosted: Sat Jan 31, 2009 8:08 am    Post subject: Laser engraved panels Reply with quote  Mark this post and the followings unread

Here are some images of panels I finished last night. The modules are already built I just need to drill and mount at this point...

The first pic is the engraver working...

-dustin


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BananaPlug



Joined: Jul 04, 2007
Posts: 307
Location: Philly
Audio files: 5

PostPosted: Sat Jan 31, 2009 10:43 am    Post subject: Reply with quote  Mark this post and the followings unread

Is it your laser? Looks like Modcan A format.
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fadeddata



Joined: Dec 27, 2004
Posts: 43
Location: Nashville TN

PostPosted: Sat Jan 31, 2009 1:51 pm    Post subject: Reply with quote  Mark this post and the followings unread

The format is Modcan A. The panels I get precut and mounting holes drilled from FPE. Then I engrave and drill.

-dustin
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Luka



Joined: Jun 29, 2007
Posts: 1003
Location: Melb.

PostPosted: Sat Jan 31, 2009 6:30 pm    Post subject: Reply with quote  Mark this post and the followings unread

i went to a local laser engraving place and they told me they wouldnt do aluminium as the laser had a oxidising effect on the alu. it kinda burnt my spirits as i thought laser engraving was the go.

do you find this at all?

the guy wouldnt even give it a try as he was so against the idea

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davemoog



Joined: Feb 23, 2008
Posts: 52
Location: Vancouver

PostPosted: Sat Jan 31, 2009 7:23 pm    Post subject: Reply with quote  Mark this post and the followings unread

Here's what the laser engraving business did for me. They used a special commercially available substrate to engrave. I chose a black-aluminium rather than black-white combination. There are quite a few different choices that the engraver offered me.

http://minimalist.davidleith.com/DeitzModSynth2.html
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fadeddata



Joined: Dec 27, 2004
Posts: 43
Location: Nashville TN

PostPosted: Sat Jan 31, 2009 9:59 pm    Post subject: Reply with quote  Mark this post and the followings unread

The engraver that I used was an Epilog Mini. Epilog provides instructions for engraving on aluminum. From what I know it is a chemical reaction with the dye. It has a very professional look, I do not believe it affects the longevity of the panel.

You can have resolutions upward of 600 DPI, this allows for extreme detail. This is an extremely inexpensive way of making "one-off" panels. All other methods I've looked into have been cost prohibitive for small runs.

Here is some more info on people using Epilog laser engravers on aluminum...

http://blog.makezine.com/archive/2005/11/laser_etched_powerbook.html

-dustin
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dar303



Joined: Jul 15, 2007
Posts: 97
Location: Sweden

PostPosted: Tue Feb 03, 2009 5:49 am    Post subject: Reply with quote  Mark this post and the followings unread

I have heard about a kind of paint that you spray on anodized aluminium and make it possible to use CO2-lasers to engrave. It was called something like "alumark" I think, found it on CNC-zone.com

dave; do you have any links to the manufacturer of the substrate you used? It must be coated with something similar to the spray I read about.
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davemoog



Joined: Feb 23, 2008
Posts: 52
Location: Vancouver

PostPosted: Tue Feb 03, 2009 7:34 pm    Post subject: Reply with quote  Mark this post and the followings unread

Hi

Re: materials - not totally sure because it was supplied by the engraver. It's pretty common as a few engravers here were familiar with it and suspect it would be something like the black glossy with aluminum behind...Probably something like what is available here as AL 20-400S (Laser/Aluminum) http://www.laserstuff.ca/metal_anodized.htm

DAve
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neandrewthal



Joined: May 11, 2007
Posts: 672
Location: Canada

PostPosted: Tue Feb 03, 2009 10:53 pm    Post subject: Reply with quote  Mark this post and the followings unread

davemoog wrote:
Here's what the laser engraving business did for me. They used a special commercially available substrate to engrave. I chose a black-aluminium rather than black-white combination. There are quite a few different choices that the engraver offered me.

http://minimalist.davidleith.com/DeitzModSynth2.html


OMG. How have I not seen this before? That's in my top 5 DIY synths ever! It's super compact as far as large format is concerned, intuitive layouts and absolutely unique. L love ve it.

How much did those panels cost you?

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" I went through quite a few trannies til I found one I liked" - Wild Zebra
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davemoog



Joined: Feb 23, 2008
Posts: 52
Location: Vancouver

PostPosted: Wed Feb 04, 2009 12:03 am    Post subject: Reply with quote  Mark this post and the followings unread

Thanks!!

The 2 panels were around 80 dollars Canadian each. Artwork was done in Illustrator.

Dave
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dar303



Joined: Jul 15, 2007
Posts: 97
Location: Sweden

PostPosted: Wed Feb 04, 2009 12:51 am    Post subject: Reply with quote  Mark this post and the followings unread

I found this on the page you linked to about the aluminium earlier, but it is for uncoated metals only, I don't know if it works on anodized aluminium:
Cermark laser marking compound
http://www.laserstuff.ca/cerdec.htm

Edit: after some additional googling I found this for anodized alu:
http://www.ferro.com/NR/rdonlyres/456DA925-CB08-45D4-B0D5-1701A0CA6CCF/3714/LMM6046.pdf
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